Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

UEPMNT367 Mapping and Delivery Guide
Install and commission stationary gas fuelled reciprocating engines

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency UEPMNT367 - Install and commission stationary gas fuelled reciprocating engines
Description
Employability Skills
Learning Outcomes and Application This unit involves the skills and knowledge required to undertake the installation and commissioning of stationary gas fuelled reciprocating engines.Installation and commissioning is a key feature of placing stationary gas fuelled reciprocating engines into service. Completing installation and commissioning correctly ensures the reliability of stationary gas fuelled reciprocating engines for its service life. Competency in this unit requires the ability to work safely to installation standards matching the plant or equipment, location, components and fuel train pipe work relevant to given specifications. Commissioning plant and equipment includes performing precommissioning tests, start ups and adjusting components and controls for safe and efficient operation. It also includes completing all necessary installation and commissioning documentation. Individuals will, in general, work as a maintenance operative, in a power generation facility. Power generation maintenance personnel are typically trained and authorised to receive permits to work.No licensing, legislative or certification requirements apply to this unit at the time of publication.Note: Workplace practicesThe application of the skills and knowledge described in this unit of competency may require a licence or training permit to practice in the workplace, where work is carried out on gas and electrical installations. Additional and/or other conditions may apply under state and territory legislative and regulatory licensing requirements.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field Maintenance
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Prepare to install and commission stationary gas fuelled reciprocating engine
  • Work, Health and Safety (WHS)/Occupational Health and Safety (OHS) regulations are obtained and implemented, in accordance with workplace procedures
       
Element: Health and safety risks are identified and risk control measures are followed, in accordance with workplace procedures
       
Element: Safety hazards that have not previously been identified are noted and risk control measures are implemented, in accordance with workplace procedures
       
Element: Design specification for gas fuelled reciprocating engines to be installed and commissioned are accessed, analysed and confirmed through a detailed site inspection
       
Element: Design specification matters requiring clarification are resolved through liaison with designer and gas authorities
       
Element: Formal authority to proceed with installation and commissioning of stationary gas fuelled reciprocating engine is obtained before commencing work, in accordance with workplace procedures, regulatory and code of practice requirements
       
Element: Installation is prepared and is sequenced, in accordance with workplace procedures and quality assurance requirements
       
Element: Nature and location of the installation and commissioning of the stationary gas fuelled reciprocating engine is determined from documentation or appropriate personnel to establish scope of work and assigned roles to be undertaken
       
Element: Stationary gas fuelled reciprocating engine plant, equipment component specifications and manufacturers' manuals are obtained
       
Element: Plant, equipment, fuel train pipe work and components are identified and locations are sequenced within the constraints of site and work requirements
       
Element: Materials needed for installation are obtained, in accordance with workplace procedures and design specifications
       
Element: Tools and equipment including personal protective equipment and testing devices are obtained, in accordance with workplace procedures and are checked for correct operation and safety
       
Element: Work area is prepared to support installation and commissioning of gas fuelled reciprocating engine plant and equipment
       
Element: Install stationary gas fuelled reciprocating engine
  • Regulatory and code of practice recording and reporting requirements are satisfied throughout work sequence, in accordance with workplace procedures
       
Element: Gas and electrical circuits, machines and plant are checked as being isolated, in accordance with workplace procedures
       
Element: Stationary gas fuelled reciprocating engine components including fuel train, associated pipe work and flue/exhaust systems are installed, in accordance with workplace procedures, design specifications, technical standards and regulatory requirements
       
Element: Ventilation systems are installed, in accordance with workplace procedures and design specifications
       
Element: Electrical components, wiring enclosures and terminations are installed, in accordance with workplace procedures, design and manufacturers' specifications and regulatory requirements
       
Element: Ongoing compliance and safety inspections of installed gas fuelled reciprocating engine, equipment, pipe work, components and accessories is undertaken and identified defects are rectified
       
Element: Stationary gas fuelled reciprocating engine installation is carried out without waste of materials or damage to plant, equipment, pipe work, components, accessories, the surrounding environment or services using workplace identified sustainable energy principles and practices
       
Element: Unexpected situations are dealt with safely, in accordance with workplace procedures and the approval of authorised personnel
       
Element: Commission stationary gas fuelled reciprocating engine
  • Gas and electrical safety checks and isolation procedures, including purging are completed and recorded to manufacturers' and regulatory requirements before testing and commissioning are commenced
       
Element: Operational parameters of individual components are tested and adjusted to conform to manufacturers' specifications
       
Element: Reciprocating engine operations are tested, first without, and then with fuel, and adjustments are completed, as required, with results recorded in accordance with workplace procedures and approving authority requirements
       
Element: Exhaust gases are analysed, in accordance with workplace procedures, industry practice and regulatory requirements
       
Element: Commissioning of stationary gas fuelled reciprocating engine is conducted without waste of materials or damage to apparatus and the surrounding environment or services using workplace sustainable energy procedures and practices
       
Element: Completion and report installation and commissioning activities
  • Final check of installed gas fuelled reciprocating engine is made to verify compliance with regulatory and certification requirements
       
Element: Work area is cleared and materials are disposed of or are recycled, in accordance with legislation and workplace procedures
       
Element: Tools and equipment are cleaned, checked, serviced and stored, in accordance with manufacturers' recommendations and workplace procedures
       
Element: Work site is cleaned and made safe, in accordance with workplace procedures
       
Element: Installed reciprocating engine equipment components, pipe work, flue, exhaust systems and accessories are documented and appropriate personnel are notified, in accordance with workplace procedures
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Range is restricted to essential operating conditions and any other variables essential to the work environment.

Non-essential conditions may be found in the Companion Volume Implementation Guide.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work, Health and Safety (WHS)/Occupational Health and Safety (OHS) regulations are obtained and implemented, in accordance with workplace procedures 
 
 
 
 
 
 
 
 
 
 
 
 
Regulatory and code of practice recording and reporting requirements are satisfied throughout work sequence, in accordance with workplace procedures 
 
 
 
 
 
 
 
Gas and electrical safety checks and isolation procedures, including purging are completed and recorded to manufacturers' and regulatory requirements before testing and commissioning are commenced 
 
 
 
 
Final check of installed gas fuelled reciprocating engine is made to verify compliance with regulatory and certification requirements 
 
 
 
 

Forms

Assessment Cover Sheet

UEPMNT367 - Install and commission stationary gas fuelled reciprocating engines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

UEPMNT367 - Install and commission stationary gas fuelled reciprocating engines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: